Ok so here are some of the first steps. This should get people wondering WTF till i put some more up, but i get to do that since this is my thread and there will be many more to follow tomorrow and the next several days. I have to finish up before my trip to north GA.
step 1: get a piece of cardboard and place it about half way across the grille and the bottom near the bottom of the grille (see picture) flip the grille over and trace it out from the back
step 2: cut out the cardboard to the rough shape traced in step 1. cut also the area around the factory "H" if this will be replaced, skip that if you are going for a totally smooth grille
step 3:trace onto thin ABS (1/16th inch) for each side, basically trace one, turn your cardboard template over and trace a second one to make mirror images of one another
step 4: use a utility shear to cut the abs or a pair of tin snips. if you can use regular sissors the abs is too thin.
step 5: this is what you should have till next time (probably tomorrow night)
step 6: salivate on those a little till i post more
