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Recently replaced entire exhaust system to my '04 Element, <50k and 7yrs 5 mos. under the catalytic converter warranty. The dealer said that I would have to pay the cost of a new catalytic converter because rust wasn't covered under the warranty, even though there were no problems with it. I made a point of telling the dealer that I was going to appeal their decision based on the EPA web site that doesn't mention anything about rust but only materials and workmanship. Their re-submitting my claim and now, they say, it's up to Honda to see how much I'll get back.

Has anyone experienced anything similar to this and what was your outcome. All comments, of course, are welcome. Thanks for your feedback.
 
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