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Contemplating TSX front brake upgrade - any pitfalls

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1.4K views 8 replies 6 participants last post by  seal010101  
#1 ·
I'm contemplating whether to do the TSX front brake upgrade while I have the opportunity. 2003 EX AWD with 103K miles. While changing brake pads I noticed one of my front calipers is weeping brake fluid and the brakes (all 4 rotors, calipers and carriers) are rusty/ugly (NYC street parked most of its life, seen its fair share of rain, snow and road salt). While I temporarily got it to be serviceable for the time being, the calipers are due to be replaced.

I've been reading up on some of the threads relating to TSX front brake upgrade and am wondering if (a) it is as straightforward as straight bolt-on, and (b) any preferred supplier (or where to avoid)

As far as I have read I think these are some of the things folks encounter:
  • brake hose to TSX caliper issue
  • brake bleeding (make sure to mount the caliper so the bleed nipple is towards the top)
  • rotor backing plate clearance (bend, or cut) - any concerns with rust, if cutting?
  • (if aftermarket/non-reman) caliper bracket mounting holes not lining up
  • very tight clearance with OEM alloys, like 1/4"?

I would probably say new OEM parts are out due to cost (except brake hoses)
I think several folks mentioned Callahan as what they used
I think there was mention of Detroit Axle as well (Amazon)

I would probably take the opportunity to replace the brake hoses (may pay my shop to do this, as well as brake fluid change). Contemplating if I should just hand the shop 'all the parts' and have them bolt them on and do the brake bleed. Unless I can bolt the parts on, get fluids in (without a bleeder) so the front brake works sufficiently to drive 4 miles to the shop...
Although I have no problems bolting parts on (have done many a brake jobs, engine mounts, sway bar bushings, transmission solenoids, etc), I do not have the right tools to bleed brakes. Not without buying tools.

Also another consideration for whatever work I do myself, will need to be completed in one go (i.e. 3-4 hours timeframe), because I don't have the luxury of a garage or workshop, only a parking spot and it isn't for this car. Not really an option to leave the car on jackstands and parts laying around if I encounter installation issues.

Thanks
 
#2 ·
I followed a YT video on how to make a simple one person brake bleeder, by using a mayonnaise jar with a hole cut in the top for a piece of clear tubing to fit into. You put enough brake fluid into it to keep the hose submerged, and attach the end of the tube on the bleeder screw, and bleed away, making sure you don't run the master cylinder reservoir down enough to get air in it. The only true tool you need is a box wrench for the bleeder screw.
 
#3 ·
I never felt a problem with the oem brakes, so I would stay stock. Some shops for liability reason wont deviate from a factory brake setup on a vehicle.

With 100k on the vehicle it has a lot of life in it if the rust isn't too bad. Working in a parking spot sucks, even worse if its your only vehicle. I always manage to end up wanting to address multiple things when doing what was supposed to be a simple repair. Like brake pads, I'll ended blasting and painting the caliper brackets, now you might as well paint the calipers then touch up parts of the rotor...
 
#7 ·
Thanks for the feedback. Just to clarify, I'm really looking for feedback from folks that have done the TSX brake install, so I can watch out for things that might not go smoothly.
 
#9 ·
I did it on 2008 SC and love the result. KC2292 Powerstop kit from Amazon. My local dealer installed them for me. You have to at least bend the dust shield out of the way. Some videos say cut them with a grinder, but my mechanic just bent them. I ordered the rear set for the regular Element to get the red calipers and slotted/drilled rotors on all 4 corners. Coming soon!
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