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Grill Insert Project

5.2K views 20 replies 10 participants last post by  Yog-E  
#1 · (Edited)
I've seen many grill inserts but none of them worked for me. I wanted something that blended with the looks of the car instead of standing out. I wanted it to look like it came from the factory and not somethin that stuck out like a sore thumb. I also wanted something that wouldn't restrict the airflow. My solution: I used a lighting fixture panel that had the same pattern as the stock upper grill.
It was just a matter of cutting, painting and mounting. I used a Dremmel to cut and sand the edges. (I had to cut it on the diagonal to match the pattern so I had to glue two pieces together for enough length. Clear liquid model glue worked perfectly with this type of plastic). Once cut to fit, I primed and painted then mounted with zip-ties. I've finished the upper and now working on the lower. The size of the openings nearly match the Honda upper grill. It's cheap and doesn't take too much skill... just a little bit of time.
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If those pics are hard to see, they're also at my page below:
http://journals.aol.com/goodbrakegang/MyElement/
 
#2 ·
#4 ·
Huh, that looks pretty good. Very clean, matches the upper very well. Nice job!
 
#6 ·
GREAT Job LMNT!!!

I also thought about this modification, however, was not willing to paint the Drop Ceiling Louvers. Whenever you hit a rock, or any type of deris, you will need to repaint/replace it.

From my research, you can obtain one already in Black, or chrome from Lowes. Home Depot sell the chrome and white...NO Black!!

Also, it might be a good idea to back it up with fine mesh screen for additional protection. The louvers are NOT strong plastic, and very brittle in nature. I suspect when a deris hits it, you will have more damage from the plastic pieces coming off and goin into your AC condenser.
 
#7 · (Edited)
looks really good. I like it a lot. It way still let a lot of stones in but is better than stock. Anyhow, it's the best looking grill protector I have seen. I painted my gutter guard with Duplicolor texture paint. It is blackish gray with a light metal flake

http://dupli-color.com/products/metallic.html

not sure which color it was that I bought, it's a good match to the plastic panels though and gives it texture.

Also agree with bluecivic, These louvers are made out of polystrene and tend to shatter when you drop them. Or as another example, the way red and white Keg cups split when you fall on them during a viscous game of beer pong.
 
#8 ·
Wow. That does look really good. I would also be concerned
about the strength of such material. I'm gonna go check it
out at Lowe's and see what I think.

Is there any type of material with this pattern that may be
stronger? (Although the stronger the material, the harder to cut.)

Excellent job, though. Again, looks great! Thanks for the post.
 
#10 ·
I, too, was a little concerned with the strenth of the material. However, since you are only dealing with a strip aprox. 3 inches wide and it is braced from behind by the vertical portions of the stock front end, there is not a lot of flex going on. That's one reason I mounted it from the front. (Besides being lazy.) If a large object were to strike it, I believe it would be sufficient to deflect it enough so that it would protect the 'vital organs' of my E.
I did this project for protection but I also wanted to make sure I didn't adversely affect the airflow/engine performance. The summers can get pretty warm here and I didn't want to chance any problems with engine temperature and warranty issues.
I will have to check out if I can find any of the same material in black. But, if I have to take it off occasionally to repair or repaint, no biggie. Heck, I could probably repaint it in place... like I said, I can be pretty lazy.
 
#11 ·
Well, I just came from Lowe's and the material is quite a bit more
stiff than I thought it would be. I expect it should provide pretty
good protection and I can't get over how good it looks. Great job.

I couldn't find the black, though. Certainly would make things easier/quicker.
I'd even order black online if I can find it. Haven't looked yet but I will.
 
#18 ·
cjmclean said:
Do you always work on your element in the buff?

:lol:
Yes.

------------------------------------------------------------------------

BTW, I should have the bottom part of my grille on tomorrow morning.
I showed a friend, who is a Honda mechanic, and he did a double-take.
He was impressed and will use some of my leftover material to do his own.

Kudos again to L-M-N-T!
 
#20 · (Edited)
Yog-E,
Your grill looks great! I think I might steal the idea of the reflectors in the 'bat-caves', too.
I've only had the inserts on for a short time, but I really love the look. The only thing I've noticed is that it takes a lot longer to dry that area when I wash it.
 
#21 ·
L-M-N-T said:
Yog-E,
Your grill looks great! I think I might steal the idea of the reflectors in the 'bat-caves', too.
I've only had the inserts on for a short time, but I really love the look. The only thing I've noticed is that it takes a lot longer to dry that area when I wash it.
Thanks! Ya know, I hadn't considered the drying part yet. I think it's still worth it because it looks so 'stock'.

And yea, I saw the reflector idea somewhere else on this site. It really fills up that area nice and cheaply. $2 a reflector! Besides, it only fogs up in Austin a couple times a year and since I run Silver Stars I don't really need any extra driving lights.